Our Services

What we do

The total package including: Training, Servicing, Consultancy and Manufacturing.

Key services:
EDM Training

CNC and EDM Solutions specialising in the following sectors:
Medical
Aerospace
Scientific
Defence
Motorsport
Tool & Die

Capacity List:
Capacity List


EDM Training

CNCTotalsolutions specialise in worldwide training and support for Agie and Charmilles EDM wire and die sink machines.

Machines supported include:

• All Agievison machines from Classic to Progress
• Charmilles Millenium and CT controls
• Agie Mondo/ Star
• Actspark

Please enquire as other machines can be supported also.

Services offered include:

• Basic machine Training
• Advanced machine Training
• Machine Maintenance Training
• Customer Bespoke training and support
• Part set up and Process Optimisation
• Cutting Tool Technology Development
• Part fixture and design service
• Camtek peps programming support.

Please read some of the recent testimonials from clients who have undertaken training and support.

Medical

We specialise in Medical Machining using CNC machines related to surgical implants, and medical instruments. Various medical parts involve various challenges, but certain machining challenges in particular are common among medical parts. Small-scale machining or micromachining, because implanted devices often consist of very tiny components.

Materials include Machining titanium, a material often used in medical devices because of its non-reactivity with the body. Plastics, because certain plastics also have this advantage. Specialised machining, because some medical components can only be machined to specifications tailored to a particular patient’s body. We offer small batch machining, because new medical devices are developed quickly and refined through many iterations, making it necessary for machine shops to responsively provide prototype parts Medical Machining tends to be almost exclusively outsourced machining, with very little machining ever done by the OEM developing and marketing the medical device or product.

Aerospace

CNCTotalsolutions are able to produce and supply critical components to many Aerospace engineering projects, where quality, cost and delivery are key requirements of manufacture and design.

Factors Include:
• Component manufacture.
• Complex machining.
• Hard & Soft metal machining
• Extensive machining capability including 5-Axis Milling, Turning, Spark & Wire Erosion (EDM)
• Surface and Cylindrical Grinding
• Jig Boring
• Cad Data including IGES,DXF,STL and other formats.
• Design for manufacture capability

Projects can range from single part aerospace prototype development projects, through to batch and volume manufacture.

Scientific

CNCTotalsolutions are able to support the Scientific Sector in a wide range of engineering projects, where quality, cost and delivery are key requirements of manufacture and design.

Factors Include:
• Component manufacture.
• Complex machining
• Micro Spark & Wire Erosion (EDM)
• Surface and Cylindrical Grinding
• Jig Boring
• Cad Data including IGES,DXF,STL and other formats.
• Design for manufacture capability

Projects can range from single part aerospace prototype development projects, through to batch and volume manufacture

Defence

CNCTotalsolutions have experience with the CNC machining of components for defence applications. Defence applications typically require tight tolerances and tight deadlines for which we are well known. Our aim is Right First Time Quality Cost and Delivery Service using Lean Techniques and Philosophy .

Our aim has always been to Supply CNC machined parts and sub assemblies whether the projects are land, sea, air or security systems.

Flexibility is the key, and large or small batches can be supplied either to a schedule, or on a demand-pull basis. As a total engineering services provider, we manage a variety of treatments and specialist processes, and ensure the product is delivered in the most timely and cost-effective manner.

Most of the work we are involved in is for mechanical and electro-mechanical applications and involves CNC machining, assembly and manufacture.

Motorsport

CNCTotalsolutions work closely with all areas of Motorsport and provide a variety of machined, welded and fabricated components. Through the use of CAD/CAM we are able to respond quickly to the demands of this fast moving and exciting sector of Engineering. This is ideal for the constantly changing world of Formula 1 and motorsport in general where prototype and small run batches are required quickly.

Our Services include:

• 3-D Component manufacture.
• Complex machining
• Micro Spark & Wire Erosion (EDM)
• Surface and Cylindrical Grinding
• Jig Boring
• Cad Data including IGES,DXF,STL and other formats.
• Design for manufacture capability

Through our focused approach to quality we are able to ensure the highest possible quality 100% of the time.

Tool & Die

CNCTotalsolutions also specalise in low/high volume toolroom work, with clients worldwide.

• Steel and Carbide dies
• PCD,CBN,CVD.
• Heading Dies
• Cutting Tool Insert Dies and Punches
• Diamond Lapping
• Turning tools and specialsed tool design
• Micro Spark & Wire Erosion (EDM)
• Surface and Cylindrical Grinding
• Jig Boring
• Cad Data including IGES,DXF,STL and other formats.
• Design for manufacture capability

We are manufacturers of high quality tooling. We specialise in the machining of hard materials including tungsten carbide and high speed steels. Through our focused approach to quality we are able to ensure the highest possible quality 100% of the time.


CNC Total Solutions image



Tools and Parts



CNC Part 1


Medical Parts



CNC Part 1 Zoom



Plastic Part



Punches



PCD Part


Part 3


Part 4


Part 7


Part 2


Parts and tools


Part 8